Analysis of water jet cutter's characteristic and abrasive

Pressure on the depth of cutting:
Determined pressure and velocity of the water jet erosion energy, and its size is proportional to the water jet cutting ability. When high pressure, the machining tank side area, high efficiency, removing less; contrary, low efficiency, better quality; processing tank is too wide, it will result in waste of material. Different types and thickness of material being cut, the pressure corresponds to a certain limit, the case where only the water pressure exceeds the pressure value can be effectively cut. Often considered the best pressure is about 2.5 times the limit pressure value, then the pressure and the depth of cut is linear.

Nozzle traverse speed, but also have a greater influence on the surface quality of the processed material. With the increase of the traverse speed, the cutting capacity per unit area decreased, increasing the surface roughness of the material, particularly when the traverse speed reaches a critical value, the machined surface roughness increased dramatically. The size of its critical value and the abrasive nature of the greater impact.

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Application of laser cutting machine and waterjet metal cutting machine

Metal cutting machine as a new tool is currently applied to a variety of more mature industries. So in the end is how the use of laser cutting or waterjet cutting machine, and laser cutting is good or bad and how to distinguish it? First, in the form of energy of laser light focused into a beam of high density, the beam is transmitted to the work surface, to generate enough heat to melt the material, combined with the high pressure gas coaxial with the beam interval removing molten metal directly, to achieve the purpose of the cutting This description is essentially the difference between laser cutting machine with mechanical processing. It is the use of laser light from the laser beam emitted from the generator, the external circuit system, a high power density focused laser beam irradiation conditions, the laser heat is absorbed by the material of the workpiece, a sharp rise in temperature of the workpiece, after reaching the boiling point, the material begins to vaporize and form holes, moving the light beam with the relative positions of the workpiece, the material eventually forming the slit. Process parameters (cutting speed, laser power, gas pressure, etc.) and when kerf trajectory by CNC control system, slag slotted auxiliary gas at a certain pressure is blowing. Generally, laser cutting quality can be measured by the following six criteria. 1. Cutting surface roughness Rz 2. Incision dross size 3. Trimming squareness and inclination u 4. Cutting edge garden diagonal size r 5. Streak after dragging quantity n 6.
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Waterjet cutting machine novice must master knowledge:

Waterjet novice must master knowledge:

UHP waterjet can cut what material ?
        Ultrahigh-pressure waterjet cutting various thick , hard of materials: such as stainless steel, material aluminum, copper , steel, marble, metal alloys , glass, plastics , ceramics , tiles and all kinds can be seen as .

Water jet cutting accuracy attainable ?
      A cutting accuracy of the workpiece is between 0.1mm ~ 0.25mm. Workpiece accuracy depends on the accuracy of the machine , the size and thickness of the cut piece .

How wide is the gap waterjet cutting ?
      Cutting the size of the work depends on the material thickness and the nozzle may be used . Generally, abrasive cutting the incision is about 1.0mm to 1.2mm. With sand pipe diameter cutter flaring , which cuts it gets.
Use of water jet cutting will produce what kind of hypotenuse ?
      The cutting speed operation determines its hypotenuse quality. Most have seen good cutting quality unilateral hypotenuse is about 0.1mm.

What materials should be used waterjet cutting ?
      In general , a complex pattern , thick, difficult to cut , fragile and sensitive to heat the material , the most suitable for the use of water jet cutting machining equipment.

Comparison of waterjet and laser ?
      increase capacity laser cutting is a manufacturing method , of course, has its uses . The water jet is indeed in some respects superior to laser :
a. did not limit the thickness of the cut
b. such as brass, aluminum and other materials can also be cut reflective
c. without input energy, so it will not burn or produce heat effect
. d cut timber when you change , you are the only changes required cutting speed ; without having to change the gas , focus or other objects
e. can easily install more cutting heads to increase production capacity
f. maintenance of laser equipment is more specialized and higher degree of difficulty
g. All you need to purchase laser equipment prices 1/ 2 to 1 / 3 of you can have a complete set of water jet equipment.

Waterjet Cutting and wire Comparison ?
      Line cutting is very accurate but very slow cutting speed , it needs to produce conductive material and thermal effects .
Comparison of waterjet and milling ?
If you want to cut your peripherals and punching the workpiece , rather than with blind holes , drilling and thread the way , might as well choose faster, easier and cheaper to arrange sand knife. The main reason is that we only need to cut a piece of the processing can be completed without having to grind all metal fragments . When you need to cut precision parts, sand knife is used to produce nearly finished machine tools, processing time can and does produce thermal effects. In addition , the generated waste sand knife usually more valuable , because it is not in the form of whole pieces of debris can be used again .
Comparison of waterjet cnc cutting and arc and flame ?
      Obvious , Plasma belong to thermal processing , the finished product will produce thermal effects. Sand the surface using a knife treatment is usually relatively good, the rear of the workpiece does not scum , secondary processing can be reduced . There is no limit thickness of the sand jet cutting , and cutting the graphic layout spacing can be reduced in order to save material costs.

A complete set of water jet cutting equipment should be included ?
      High pressure pumps, waterjet cutting head unit , CNC cutting table , computer control cabinet.
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Five axis CNC water jet cutting machine--sinowaterjet

CNC five-axis ultra-high pressure water jet cutting machine axis control software creatively incorporated into the control system of ultra-high pressure water jet cutting machine , and breaking the traditional technical difficulties, is a revolutionary new water jet cutting technology. Its creativity is mainly reflected in the technical innovation and structural innovation , based on the original three-axis XYZ platform on an additional two rotary axes to achieve head can be rotated in any direction , can cut shaped parts with complex surfaces , particularly in automotive interiors large pieces of molding parts , CNC five-axis ultra-high pressure water jet cutting machine can cut various shaped holes on complex surfaces , largely shorten the process and reduce the mold production costs. Five-axis represents the high-end CNC. Over the years, the US-led Western industrial countries, has been the axis CNC system as an important strategic materials , export license system. Jinan Sino Waterjet Technology Co., Ltd overcome this difficulty, in the field of water jet cutting to break the monopoly of foreign contribution to a force of China 's equipment manufacturing industry.So-called five-axis : This refers to the high pressure water on a CNC cutting machine has at least five axes ( three linear and two rotary coordinate coordinates ) , and under the control of computer numerical control (CNC) system is available at and coordinate the movement and processing. Five-axis water jet cutting machine cutting machine compared with ordinary water , the biggest advantage is that you can achieve any swing and adjust the angle of the cutting head so as to generate a preset bevel cut at any angle . Five-axis CNC water jet cutting machine has been rated "provincial scientific and technological research results" , with independent intellectual property rights. Use five-axis CNC water jet cutting machine can cut surfaces generate arbitrary cut slope. Applications and technical principles CNC five-axis waterjet : application areas : its applications include aerospace, military production , automobile manufacturing , architectural, mechanical processing and other industries. technical principles :1, CNC ultra-high pressure water jet cutting machine with high pressure generator filtered water instantly turn ordinary pressurized to 100-300MPa, then the energy converter by the pressure of the water can be converted successfully to form of a fine jet of water with high-speed 800-1000m / s discharge , while mixing in some of the abrasive water jet speed through the middle , resulting in some of the high-speed friction material to be cut to produce a high-speed grinding cutting force , the use of grinding cutting force cutting. 2, five-axis CNC high pressure water jet cutting machine is based on the original by XYZ -axis platform on an additional two rotary axes to achieve head can swing in any direction and use the slope of the pre-set in the system model , real-time calculation of the cutting path , and then cut to consider the thickness of the workpiece material is corrected continuously oscillating the cutting head in the cutting process, so that the cutting out of the workpiece to achieve the perfect state of no slope.
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The use of waterjet machine in stone ceramic cutting

In stone ceramic waterjet cutting stone processing industry, the cutting blade of the traditional cutting way  is generally only the cutting line, the curve to be cut, the first template production meet the size requirements, after an initial cut by manual grinding means to achieve flexibility is not high, and the noise, dust, less efficient.
 
cnc water jet stone cutting ceramic obvious advantages:
1 cut flat, high cutting quality, no further cuts after cutting edges to form a "burst edge" current;

(2) high cutting precision, patchwork uniform, can be used to produce very complex puzzles and beautiful frescoes;

3 fast cutting efficiency, product consistency, interchangeability, automatic nesting capabilities and improve the working environment, reduce the impact of dust and noise on the operator.
 
Waterjet cutting industry, mainly as a ceramic stone cutting machinery is widely used. Its distinguishing feature is the entire curve sapphire blue ceramic stone cutting. Common cases are: Large ceramic mural in the lobby floor parquet, ceramic wall, shaped kitchen countertop, stone art furniture.

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Why does the nozzles of water jet cutting machine consume too fast?

The water jet cutting machine consumption mainly include two parts: the nozzle and garnet gems . The consumption of pomegranate sand basically every waterjet manufacturers are similar, but the jewel orifice consumption vary significantly . Some manufacturers may use 30 to 40 hours , and some manufacturers may even insist on less than 10 hours , the quality of the purchase gems nozzle itself is on the one hand, there are other reasons see below description.

First, the selection of water on water cutting, water jet cutting water used in the process , although less demanding , but still the best for the quality of the water has a control , the use of household water is the best choice, cost and purity of on it are possible .

Second, the purity of the sand on the pomegranate , pomegranate using abrasive waterjets is best to choose a more formal manufacturers purchase . Do not just seek a little money away can be cheaper to buy some of the poor quality of the garnet , which is generally inferior product filter impurities in order to save costs in the process , the sand particles have pomegranate requirements are not high , in the course of the gems of the nozzle the damage is great.

Third, on the cutting issue, different hardness, material thickness and is used when cutting pressure , etc., these are the choices have different degrees of damage to the jewel waterjet nozzle . For example, in the course of waterjet machining often high hardness, thickness of the workpiece and the long-term in the case of higher pressure so it is likely to cause jewel nozzle wear.

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How to choose cnc water jet cutting machine

How to choose the most suitable water jet cutting machine for ourself?Please check the follows basic item.

1,According to your work piece size,make sure your needed machine size.The common size such as 1000*2000mm,1500*3000mm,2000*3000mm.For most waterjet manufacturer,the size can be made by your personal needs.

2,According to your work piece materials and thickness,choosing suitable water jet UHP pump power,for example 300Mpa,380Mpa,420Mpa and 620Mpa.The materials include stainless steel,aluminum,marble,granite,glass and so on.

3,According to your budget,choosing the machine brand and country of origin.If you have enough money,USA or Germany waterjet cutter is good.If you need a cheap water jet cutting machine,China water cutter is more suitable.And in recent years the China machine quality is also well.More important,the price is much lower.

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China CNC water jet cutting machine price

What's the price of water jet cutting machine in China?Now China as a large export country,they provide cheap and good products to the world.Firstly is the cnc machine,now we talked about the price of China waterjet cutter.

This is a fast developing industry in China,there are some new factory was established in recent years,our Shandong EAAK Machinery Co., Ltd is one of them.

As we all know,the main advantage of China machine is low price.So certainly  waterjet cutter with very good competitive price---Our star model EK1020 promotion price is less than USD25000.Compare to more than USD50000 USA/Germany machine,our sino waterjet have the same function and similar quality.

So if you need waterjet machine to cut metal,glass,stone and haven’t enough budget,I really suggest to think about China machine.

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